1-5L Fully Automatic Packaging and Labeling System for Laundry Detergents.
1-5L Fully Automatic Packaging and Labeling System for Laundry Detergents
Overview
GLZON’s 1-5L Fully Automatic Packaging and Labeling System is designed for high-speed, precise filling and labeling of laundry detergents in 1–5L bottles. This integrated solution combines advanced servo-driven filling, capping, and labeling technologies to ensure efficient, error-free production. Ideal for liquid, gel, or powdered detergents, the system meets hygiene, accuracy, and throughput requirements for modern packaging lines.
Key Features
High-Speed Automation
Filling Range:金彩汇 1–5L per bottle (customizable for other volumes).
Throughput: Up to 60–80 bottles/minute (depending on product viscosity and container size).
Servo-Driven Filling: Precise volumetric or gravimetric filling with ±0.2% accuracy.
Versatile Filling Options
Liquid & Gel Handling:金彩汇 Suitable for thin liquids, thick gels, and suspensions.
Powder Dispensing (Optional): Integrated auger filler for powdered detergents.
Foam Control:金彩汇 Vacuum filling or anti-foam nozzles to prevent overflow.
Integrated Capping & Labeling
Automated Capping:金彩汇 Screw-on or press-on capping modules for plastic or aluminum closures.
Pressure-Sensitive Labeling:金彩汇 Servo-controlled label applicator for front/back labels, barcodes, and expiration dates.
Tamper-Evident Seals (Optional): Applied automatically for security and compliance.
Precision and Reliability
Weight-Based Filling:金彩汇 Load cells ensure accurate filling by weight (±1g tolerance).
Level Sensors: Prevent overfilling and ensure consistent fill levels.
No-Drip Valves:金彩汇 Eliminate drips and spills during and after filling.
Hygiene and Safety
Stainless Steel Construction: 316L stainless steel contact parts for corrosion resistance and easy cleaning.
IP65/IP67 Ratings: Dust and washdown protection for harsh environments.
ATEX/IECEx Compliance: Safe for flammable or explosive atmospheres (e.g., solvent-based detergents).
User-Friendly Operation
Touchscreen HMI: Intuitive interface for recipe storage, batch management, and real-time monitoring.
Quick Changeovers: Tool-free nozzle and capping head adjustments for different bottle sizes.
Remote Access & Data Logging:金彩汇 Ethernet/USB connectivity for integration with MES/ERP systems.
Operation Steps
Bottle Loading:金彩汇 Manual or automated loading via conveyor.
Filling:金彩汇 Servo-controlled filling by weight or volume, with foam detection and control.
Capping:金彩汇 Automatic screw-on or press-on capping with torque control.
Labeling:金彩汇 Front/back label application, barcode printing, and tamper seals (if required).
Discharge: Filled and labeled bottles exit to packing stations or secondary processes (e.g., shrink wrapping).
Optional Features
Vacuum Filling:金彩汇 For foam-prone products to reduce air bubbles.
Inline Mixing/Agitation: Homogenize products during filling (e.g., suspensions).
Nitrogen Blanketing: Prevents oxidation in sensitive formulations.
Vision System: Inspects fill levels, cap tightness, and label placement.
Robotic Palletizing:金彩汇 Automates end-of-line packing for larger batches.
Benefits of GLZON’s System
Efficiency:金彩汇 High-speed filling and labeling reduce labor costs and increase throughput.
Accuracy: Gravimetric filling and servo control ensure precise dosing every time.
Flexibility: Easily adapts to different bottle sizes, cap types, and product formulations.
Compliance:金彩汇 Meets global standards (GMP, ATEX, OSHA) for detergent and chemical packaging.
Low Maintenance: Durable design with quick-change components minimizes downtime.
Why Choose GLZON?
GLZON’s 1-5L Packaging and Labeling System delivers a seamless, automated solution for laundry detergent manufacturers. Whether you’re producing liquid, gel, or powdered products, our system ensures consistency, reliability, and scalability for growing businesses.
Contact GLZON today for a customized packaging solution tailored to your needs!
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Website: http://zonghengdazong.com/product/drumfillingmachines-en.html
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