Automatic 30L Weighing Filling and Capping Machine for Liquids

Automatic 30L Weighing, Filling, and Capping Machine for Liquids

Overview

The Automatic 30L Weighing, Filling, and Capping Machine is a fully integrated solution designed for precise and efficient filling of liquids into 30-liter containers (jerrycans, pails, or drums). It combines weight-based accuracy, automated capping, and safety compliance to meet the needs of industries such as chemicals, food & beverage, pharmaceuticals, and industrial lubricants.

Key Features

1. Fully Automatic Operation

• Touchscreen HMI:金彩汇 Intuitive interface for program setup, volume adjustment, and real-time monitoring.

• Integrated Conveyor System: Automates container loading, indexing, and unloading.

• Weighing Module: In-line precision weighing (±0.1% accuracy) ensures target fill weight is met before capping.

• Capping Mechanism:金彩汇 Automatically seals containers with screw caps, press-on lids, or crown seals.

2. High Precision & Speed

• Filling Accuracy:金彩汇 ±0.1%~0.2% (adjustable based on liquid viscosity and container type).

• Flow Control: Servo-driven pumps or mass flow meters for precise liquid dispensing.

• Production Speed: Up to 600–1200 containers/hour (depending on configuration and liquid type).

3. Versatility & Flexibility

• Container Compatibility: Suitable for 5L to 30L containers (customizable for larger sizes).

• Liquid Handling:金彩汇 Supports thin to medium-viscosity liquids (water-like, oils, detergents, etc.).

• Adjustable Settings: Quick changeover for different volumes, container types, or cap styles.

4. Safety & Compliance

• ATEX/IECEx Certified:金彩汇 Safe for hazardous environments (Zone 1/21, ATEX Category 2/3).

• Static Grounding:金彩汇 Automated earthing system to eliminate static spark risks.

• Spill Prevention: Stainless steel drip trays and emergency stop buttons.

• Materials: 304/316L stainless steel construction for durability and hygiene.

5. Advanced Technology

• Weight-Based Filling:金彩汇 Real-time weighing ensures accurate fill weights, even with temperature or density variations.

• Nitrogen Purge (Optional):金彩汇 Inert gas purging to prevent foaming or oxidation during filling.

• Data Logging: USB/Ethernet export for batch tracking, traceability, and compliance reporting.

6. Ease of Use & Maintenance

• Quick Changeover:金彩汇 Tool-free replacement of nozzles, capping heads, and conveyor guides.

• Self-Cleaning:金彩汇 CIP (Clean-In-Place) functionality for hygienic applications.

• Remote Support:金彩汇 IoT-enabled diagnostics for troubleshooting and software updates.

Applications

• Industrial Chemicals:金彩汇 Solvents, adhesives, thinners, and hazardous liquids.

• Food & Beverage:金彩汇 Edible oils, sauces, syrups, and bulk liquid foods.

• Pharmaceuticals: Non-hazardous liquid medications or APIs.

• Lubricants:金彩汇 Engine oils, greases, and industrial lubricants.

• Household Products:金彩汇 Laundry detergents, cleaning agents, and automotive fluids.

Optional Upgrades

• Multi-Nozzle System: Increase throughput with 2+ filling heads.

• Vision Inspection: Cameras to verify fill levels, cap alignment, and label placement.

• Labeling System:金彩汇 Inline date coding, batch number printing, or barcode scanning.

• Robotic Handling: Automated palletizing or depalletizing for larger operations.

Benefits

1. Precision & Consistency: Weight-based filling eliminates errors due to liquid density or temperature fluctuations.

2. Labor Efficiency: Fully automated process reduces manual intervention and labor costs.

3. Safety Compliance:金彩汇 ATEX certification and spill-proof design ensure hazardous environment safety.

4. Scalability: Modular design allows upgrades to multi-nozzle or fully integrated lines.

5. ROI:金彩汇 High-speed operation and minimal downtime maximize production capacity.

Why Choose This Machine?

This machine delivers unmatched accuracy, speed, and safety for medium to large-scale liquid filling operations. Its ATEX certification, user-friendly interface, and versatility make it ideal for industries requiring reliable, compliant, and efficient packaging solutions.

Ready to streamline your liquid filling process? Contact us for a customized quote, demo, or site assessment!

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