Easy to Operate High Efficiency Filling Machines for Foaming Chemical Solution in Pail

Easy-to-Operate High-Efficiency Filling Machines for Foaming Chemical Solutions in Pails

Overview:

The high-efficiency filling machine for foaming chemical solutions is designed to handle viscous, thixotropic, or aerated liquids while ensuring precision, speed, and safety. Ideal for industries like household cleaning products, personal care, pharmaceuticals, or industrial chemicals, this semi-automatic or fully automatic machine minimizes foam formation, reduces waste, and ensures consistent fill weights. It is optimized for pail filling金彩汇 (5–30 L) and can be customized for specific requirements.

Key Features:

1. Foam Management:

• Anti-Foam Nozzles: Specially designed nozzles reduce turbulence and air entrapment during filling, minimizing foam.

• Low-Shear Pumping:金彩汇 Peristaltic or diaphragm pumps prevent agitation and foam creation.

• Pre-Wetting Option:金彩汇 Injects a small amount of liquid into the pail before filling to reduce foam.

2. High Efficiency:

• Weight-Based Filling:金彩汇 High-precision load cells (±0.1% accuracy) ensure consistent fill weights.

• Fast Cycle Times: Fills up to 60 pails per hour (semi-auto) or 120+ pails per hour (fully auto).

• Drip-Free Nozzles:金彩汇 Prevent dripping after filling, reducing mess and cross-contamination.

3. User-Friendly Operation:

• Touchscreen HMI: Easy-to-use interface for setting fill parameters, monitoring batches, and troubleshooting.

• Foot Pedal Control:金彩汇 Start/stop filling with a hands-free operation for safety and convenience.

• Quick Changeover:金彩汇 Tool-free nozzle and hose replacement for different product types or pail sizes.

4. Chemical Compatibility:

• Corrosion-Resistant Materials: Stainless steel (304/316) construction with PTFE/FKM seals for compatibility with aggressive chemicals.

• Inline Filters:金彩汇 Prevent clogging from impurities or particulates in the solution.

• Heated Jackets (Optional): Maintain optimal temperature for viscous or temperature-sensitive solutions.

5. Safety & Compliance:

• ATEX/IECEx Certification: Explosion-proof design for hazardous environments (Zone 1/21 or Zone 2/22).

• Static Grounding:金彩汇 Eliminates static buildup during filling.

• Spill Containment: Enclosed filling area or drip trays catch accidental spills.

6. Customization Options:

• Nitrogen Blanketing (Optional):金彩汇 Inert gas purging prevents foaming and oxidation in oxygen-sensitive solutions.

• Automated Capping:金彩汇 Integrated capping system for sealed pails.

• Labeling Integration (Optional): Apply barcodes, batch numbers, or expiration dates.

7. Maintenance & Cleanliness:

• Self-Purging Function:金彩汇 Automatically cleans the nozzle after each cycle.

• Tool-Free Cleaning: Quick-disassembly nozzles and hoses for easy maintenance.

• IP65/69K Rating:金彩汇 Dust and water resistance for harsh environments.

8. Versatility:

• Multi-Product Handling:金彩汇 Program different fill recipes for various chemical formulations.

• Pail Size Flexibility:金彩汇 Accommodates pails from 5L to 30L with adjustable nozzle height.

• Viscosity Range: Handles solutions up to 10,000 cP金彩汇 (e.g., shampoos, lotions, gels).

Applications:

• Household Chemicals: Filling foaming detergents, disinfectants, or cleaners.

• Personal Care: Packaging shaving creams, hair mousses, or body washes.

• Pharmaceuticals:金彩汇 Filling aerated lotions, creams, or suspensions.

• Industrial Chemicals: Dispensing adhesives, sealants, or specialty foaming agents.

Operation Steps:

1. Container Loading: Empty pail is placed on the weighing platform (manually or via conveyor).

2. Nozzle Positioning: Telescopic nozzle extends into the pail to minimize splashing and foam.

3. Filling: The machine fills the pail to the preset weight using load cells.

4. Foam Control (Optional): Nitrogen blanketing or anti-foam nozzles reduce air entrapment.

5. Sealing & Capping (Optional):金彩汇 Automated or manual capping applies a sealed lid.

6. Container Removal:金彩汇 Filled pail is removed manually or transferred via conveyor.

7. Cleanup (Optional):金彩汇 Nozzle self-purges or undergoes manual cleaning.

Benefits:

1. Precision: Weight-based filling ensures accurate dosing, reducing overfilling and material waste.

2. Speed:金彩汇 High throughput (60–120 pails/hour) improves productivity.

3. Foam Reduction: Anti-foam nozzles and low-shear pumps minimize air entrapment.

4. Safety: ATEX certification, drip-free nozzles, and static grounding ensure safe operation.

5. Flexibility: Handles viscous, thixotropic, or foaming solutions with ease.

6. Ease of Use:金彩汇 Touchscreen HMI and foot pedal control simplify operation.

7. Low Maintenance:金彩汇 Tool-free cleaning and durable construction minimize downtime.

Why Choose This Machine?

This high-efficiency filling machine combines precision, speed, and foam management into a reliable solution for filling foaming chemical solutions in pails. With features like anti-foam nozzles, weight-based accuracy, and corrosion-resistant materials, it addresses the unique challenges of viscous or aerated liquids while ensuring operator safety and compliance. Its user-friendly design and customization options make it ideal for small to medium-scale production in demanding industries.

Immediate Order:

Website: http://zonghengdazong.com/product/drumfillingmachines-en.html

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金彩汇China Manufacturing Co Ltd.: