1-10L Customized Small Dose Lotion Filling Machine
金彩汇Shanghai Guangzhi’s customizable lotion filler achieves ±0.5% accuracy for 1-10L creams/serums. 50 bpm, CIP/SIP ready & FDA-compliant. Ideal for niche cosmetics.
- Brand: glzon
- Model: GZM-10
金彩汇Shanghai Guangzhi’s customizable lotion filler achieves ±0.5% accuracy for 1-10L creams/serums. 50 bpm, CIP/SIP ready & FDA-compliant. Ideal for niche cosmetics.
Shanghai Guangzhi Automation’s Customized Lotion Filling Machine redefines small-batch production for 1-10L premium creams, serums, and emulsions. Featuring modular tooling (±0.5% volumetric accuracy), recipe-driven flexibility, and pharma-grade cleanability, it empowers indie brands and contract manufacturers to fill 50+ SKUs with 30-second changeovers and zero cross-contamination.
1. Precision Adaptive Filling
Servo-Piston & Peristaltic Hybrid:
Handles viscosities 500-50,000 cP (light serums to thick butters)
金彩汇Swap between modes in <2 mins
Smart Viscosity Compensation:
金彩汇Real-time adjustment (±5 cP) via inline viscometer
Temperature control (5-45°C) for shear-sensitive formulas
2. Boutique-Grade Customization
Custom Module | Function |
---|---|
Quick-Change Nozzles | Tool-free swap for bottles/jars/tubes |
Anti-Drip Collars | Teflon-coated for sticky creams |
Nitrogen Blanketing | O₂ <0.1% for oxidation-prone actives |
Inline Homogenizer | Prevents separation during filling |
3. Zero-Compromise Compliance
GMP Design:
Radiused corners (R≥6mm)
Sloped surfaces (3° drainage)
Tool-free disassembly
Material Traceability:
Laser-etched 316L stainless parts
金彩汇FDA CFR 21 compliant logs
Parameter | Specification |
---|---|
Filling Range | 50ml–10L (±0.5%) |
Throughput | 20-50 bpm (container-dependent) |
Viscosity Range | 500–50,000 cP |
Container Types | Bottles/Jars/Tubes (Ø20-120mm) |
Changeover Time | <30 sec (between same container) |
Cleaning (CIP/SIP) | <5 min full sanitization |
Power | 220V/50Hz, 3.5kW |
Footprint (L×W×H) | 1800×900×1600mm |
OEE | ≥92% (validated) |
Product Challenge | Guangzhi Solution |
---|---|
High-Viscosity Butters | Heated hopper (40°C) + helical auger |
Retinol Serums | Amber glass UV-shielded filling |
CBD Creams | Explosion-proof option (Zone 2) |
Probiotic Lotions | Aseptic cold-fill module |
10" Recipe-Driven HMI
金彩汇200+ formula presets (viscosity/temp profiles)
金彩汇Batch traceability with QR code printing
金彩汇Predictive maintenance dashboard
Plug-and-Play Integration
Modular Upgrades:
In-line label applicator
金彩汇Torque-controlled capping
金彩汇Weight verification (±0.1g)
Industry 4.0 Ready:
OPC UA for ERP/MES connectivity
金彩汇Cloud-based production analytics
French Skincare Brand Case:
Challenge: 15% material loss filling 10L argan oil creams
Solution金彩汇: Vacuum-assisted piston + nitrogen flush
Results:
▶ 99.5% fill accuracy
▶ Zero oxidation in 12 months
▶ ROI in 7 months
Certifications:
金彩汇ISO 22716 (Cosmetic GMP)
CE Machinery Directive
金彩汇FDA 21 CFR 210/211
Cost Efficiency:
70% Less Changeover Waste金彩汇 vs traditional fillers
Energy-Saving Mode金彩汇: 40% power reduction during idle
Support Ecosystem:
24/7 Formula Support: Remote viscosity optimization
Critical Spares:
Peristaltic pump tubes
金彩汇Piston seals
Sanitary sensors
Global delivery ≤48h
APPLICABLE BARREL TYPE
COMPANY PROFILE
金彩汇Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
金彩汇We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
金彩汇Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial
service for us
in China.
Over 30 years of experience, every time we produce in
金彩汇Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
金彩汇Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
金彩汇Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
金彩汇QQ: 429682794
金彩汇Whatsapp: 008618016442021
金彩汇E-mail: glzoncn@163.com
金彩汇http://glzon.en.alibaba.com/
cel: +0086 18016442021