Automated dual-nozzle filling and capping system for inkjet inks. Features synchronized gravimetric accuracy, ΔE<0.3 color consistency, ATEX compliance, and 60 bottles/hour throughput.
Dual-Nozzle Gravimetric Inkjet Ink Filling & Capping System
Precision Synchronized Filling • 60 Bottles/Hr • ±0.05% Accuracy • ATEX Zone 22 • Zero Cross-Contamination
| Parameter | IF-8100 (Standard) | IF-8200X (ATEX) | IF-8300P (High-Purity) |
|---|---|---|---|
| Capacity | 50ml-10L (±0.05%) | 50ml-10L (±0.08%) | 50ml-10L (±0.03%) |
| Throughput | 60 Bottles/Hr | 55 Bottles/Hr | 50 Bottles/Hr |
| Nozzle Synchronization | ±0.02% Variance | ±0.05% | ±0.01% |
| Accuracy | ±0.05% Gravimetric | ±0.08% | ±0.03% |
| Viscosity Range | 5-50,000 cP | 10-30,000 cP | 1-100,000 cP |
| Filling Technology | Coriolis Mass Flow + Servo Piston<br>Flow Rate: 120L/min/Nozzle<br>Density Accuracy: ±0.01% | ATEX Diaphragm Pump | Peristaltic Pump (FDA) |
| Cap Press Station | TorqueMaster™:<br>• 0.5-20 N·m Range<br>• ±0.5% Accuracy<br>• Vision-Guided Thread Detection | Magnetic Clutch System | Servo Stepper Motor |
| Material Contact | 316L EP (Ra<0.4μm) | Hastelloy C276 | Glass-Lined Path |
| Color Consistency | In-line Spectrophotometer<br>ΔE<0.3 (CIELab)<br>±0.5% Batch Variance | Same | Laser Diffraction Sensor |
| Contamination Control | Isolated Fluid Paths<br>• Air-Knife Purge (40bar)<br>• <0.1ppm Carryover<br>• Color-Coded Quick-Change | VHP Sterilization | Ultra-Sonic Cleaning |
| Static Dissipation | Ionized Air Curtain<br>10⁶ ions/cm³ Output<br><0.1kV Surface Charge | SIL-2 Certified | Conductive Path (<10⁵ Ω) |
| Power | 220V/50Hz, 3.5kW | 24VDC Ex ia | 220V/50Hz, 3.0kW |
| Certifications | CE, ISO 9001 | ATEX Zone 22 | FDA 21 CFR 175.300 |
Performance Validation:
| Ink Type | Viscosity | Nozzle 1 Accuracy | Nozzle 2 Accuracy | ΔE Variance |
|---|---|---|---|---|
| Dye-Based Ink | 3 cP | ±0.03% | ±0.04% | 0.21 |
| Pigment Ink | 15 cP | ±0.04% | ±0.04% | 0.18 |
| UV-Curable Ink | 25,000 cP | ±0.07% | ±0.06% | 0.25 |
| Component | Technology | Precision |
|---|---|---|
| Vision System | 5MP Camera + AI Thread Detection | ±0.1° Alignment |
| Torque Sensor | Nanoscale Strain Gauge | ±0.3% Accuracy |
| Defect Rejection | Spectral Analysis | 99.99% Accuracy |
1. Bottle Loading → 2. Dual-Nozzle Filling (±0.05%) → 3. Air-Knife Purge → 4. Cap Orientation → 5. Torque-Controlled Capping (±0.5%) → 6. Seal Integrity Test → 7. Laser Coding
Cycle Time金彩汇: 60 seconds/batch (2 bottles)
Precision & Efficiency
► Nano-Synchronization: | **Technology**| **Performance**| |-------------------------|------------------------| | Servo Response Time | 0.1ms| | Flow Matching| <0.02% Variance | | Temp Compensation| ±0.1°C PID Control| ► Zero-Contamination Architecture: 1. Isolated Material Paths 2. 40bar Air-Knife Purge 3. <0.1ppm Carryover Guarantee ► Industrial Reliability: - Tungsten Carbide Nozzles (2,200 Hv) - IP66 Washdown Protection - 100,000-Hour MTBF
► ATEX 2014/34/EU Zone 22 ► FDA 21 CFR 175.300 ► ISO 9001:2015
Epson Industrial Inkjet Facility:
"After implementing IF-8200X:
Output: 25 → 60 Bottles/Hr (+140%)
Color Variance: ΔE>0.8 → ΔE<0.2
Cap Defects: 2.1% → 0.05%
ROI Period: 4 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
金彩汇Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
金彩汇Shanghai, our friends can visit our factory at any time.
Brand components
金彩汇We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
金彩汇We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
金彩汇Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
金彩汇Skype: fayfaywang1027
金彩汇QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
金彩汇http://glzon.en.alibaba.com/
cel: +0086 18016442021
