金彩汇200kg bucket automatic lid opening, filling, and capping integrated machine. Automatic barrel feeding, sorting, and precise positioning of barrel mouth. Adopting top-notch capping and capping technolo
200L Multi-Station Phenol Filling Machine
Triple-Containment Precision for Hazardous Chemicals
Critical Safety Metrics:
Vapor Containment:
▶ Primary Seal: Kalrez® 6375 gasket (-20°C to 327°C)
金彩汇▶ Secondary Seal: Inflatable PTFE bladder
▶ Tertiary Seal: Negative pressure hood (>99.99% capture)
Leak Detection:
▶ Laser VOC scanner (1ppm sensitivity)
金彩汇▶ SIL-3 emergency shutdown (response <0.5s)
Parameter | PS-4100 Standard | PS-4200X Zone 0 |
|---|---|---|
Capacity | 金彩汇180-220L (±0.1%) | 180-220L (±0.15%) |
Throughput | 金彩汇20 drums/hour | 金彩汇18 drums/hour |
Material Contact | 金彩汇Hastelloy C276 + PTFE | 金彩汇Alloy 59 + PFA Lined |
Temperature Control | 40-80°C (±0.5°C) | 40-80°C (±0.3°C) |
VOC Recovery | 金彩汇>99.99% (Carbon + Condenser) | 金彩汇>99.995% (Thermal Oxidizer) |
Explosion Protection | N/A | ATEX/IECEx Zone 0 |
Filling Accuracy | 金彩汇±0.1% Coriolis | 金彩汇±0.15% Mass Flow |
Crystallization Prevent | Electric Trace Heating | Steam Jacket + Agitation |
Power | 金彩汇480V/60Hz, 28kW | 金彩汇24VDC Ex ia, 30kW |
N₂ Consumption | 60 L/min | 70 L/min |
Decon System | NaOH CIP (5% w/v) | 金彩汇Automated SIP (pH 12.5) |
Risk | Engineering Solution | Certification |
|---|---|---|
Skin Contact | Robotic drum handling | 金彩汇ANSI/ISEA 105-2016 Cat.4 |
Vapor Inhalation | Negative pressure enclosure | 金彩汇OSHA PEL <0.5ppm |
Environmental Release | Double-walled piping + leak detection | EPA RCRA Class U |
Fire/Explosion | Intrinsic safety barriers | NFPA 497 Class I Div 1 |
Chemical Safety:
► REACH Annex XVII (Phenol Restrictions) ► OSHA 1910.119 PSM Compliance ► EPA 40 CFR Part 68 Risk Management
Material Certifications:
Component | Standard |
|---|---|
Gaskets | 金彩汇ISO 15156-3 NACE MR0175 |
Sensors | EN 50281-1-2 Dust Ignition |
金彩汇Electronics | IEC 60079-11 Ex ia IIC T4 |
10" ATEX HMI with ChemGuard OS
Predictive Safety Features:
Seal Degradation AI:
Parameter | Maintenance Trigger |
|---|---|
Permeation >0.1μg/hr | 金彩汇Seal replacement required |
Temp variance >2°C | Heating system calibration |
Crystallization Alert:
Condition | Response |
|---|---|
金彩汇Temp <40°C for >5min | 金彩汇Auto steam injection |
金彩汇Viscosity >500cP | Agitator activation |
BASF Ludwigshafen Case Study:
► Operational Results: - Spill incidents: 8/year → **0** (24 months) - Exposure risk: Reduced to ALARA levels - Filling accuracy: ±0.08% at 55°C ► Safety Metrics: ▶ VOC emissions: <0.05 ppm (EPA Method 18) ▶ Decon efficiency: Phenol residual <0.1ppm
Capability | Standard Fillers | PS-4100 |
|---|---|---|
Vapor Containment | Single gasket (95% capture) | Triple barrier (99.99%) |
Crystallization Control | Manual steam tracing | Auto temp/agitation |
Emergency Response | 金彩汇>2s shutdown | SIL-3 <0.5s |
Material Compatibility | 金彩汇316L SS (corrosion >0.5mm/yr) | Alloy 59 (<0.01mm/yr) |
► ATEX 2014/34/EU Cat.1 Zone 0 (PS-4200X) ► IECEx IEC 60079-0/11/31 ► ASME B31.3 Process Piping ► ISO 15156-3 NACE MR0175 ► SIL-3 (IEC 61511)
Service | Essential | Platinum |
|---|---|---|
Leak Testing | 金彩汇Annual helium test | Quarterly laser VOC scan |
Spare Parts | Global 72h delivery | 金彩汇On-site alloy component stock |
Safety Recertification | Annual ATEX audit | 金彩汇Continuous compliance monitoring |
Decon Training | 金彩汇8-hr chemical handling | Live phenol spill simulation |
APPLICABLE BARREL TYPE
COMPANY PROFILE
金彩汇Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
金彩汇Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
金彩汇Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
金彩汇We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
金彩汇Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
金彩汇Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
http://glzon.en.alibaba.com/
金彩汇cel: +0086 18016442021
