VarnishMaster VM-1000 Series
1000L Multi-Purpose Varnishes Filling Machine
Precision. Protection. Performance.
Technical Specifications
Parameter | VM-1010 (Standard) | VM-1020X (ATEX) | VM-1030F (Food Grade) |
---|
Capacity | 200-1000L (±0.15%) | 200-1000L (±0.2%) | 200-1000L (±0.1%) |
Throughput | 25 drums/hour | 22 drums/hour | 20 drums/hour |
Viscosity Range | 50-500,000 cP | 100-300,000 cP | 50-200,000 cP |
Accuracy | 金彩汇±0.15% gravimetric | ±0.2% | 金彩汇±0.1% mass flow |
Material Contact | 316L SS + PTFE | 金彩汇Hastelloy C276 | 316L EP + FDA UHMW-PE |
Oxygen Control | N₂ blanketing (O₂<0.3%) | Same | Argon inerting (O₂<0.1%) |
Anti-Skinning | Ultrasonic agitation | Pulsed flow | Temperature control (±1°C) |
Power | 金彩汇380V/50Hz, 15kW | 24VDC Ex ia | 380V/50Hz, 12kW |
VOC Recovery | 金彩汇>99% carbon adsorption | 金彩汇Thermal oxidizer | Condensation + carbon |
Clean Time | 10 min CIP | 金彩汇15 min solvent purge | SIP: 20 min @ 121°C |
Footprint (L×W×H) | 金彩汇3500×2200×3200mm | 3800×2400×3500mm | 金彩汇3600×2300×3300mm |
Core Innovations
1. SkinGuard™ Anti-Oxidation System
Performance Guarantee:
Skin Reduction: >98% vs traditional filling
Haze Control金彩汇: <0.05% (ASTM D1003)
Color Stability: ΔE<0.4 (ISO 2813)
2. Viscosity-Adaptive Filling
Varnish Type | Technology | Benefit |
---|
High-Gloss Furniture | 金彩汇Heated path (40°C±0.5°C) | Prevents cold thickening |
Automotive Clearcoat | 金彩汇Vacuum degassing (-0.9 bar) | 金彩汇Eliminates microbubbles |
Marine Varnish | Pulsed flow + dehumidifier | Prevents blushing in humid environments |
Industry-Specific Engineering
Furniture Coatings
Feature | Specification |
---|
Haze reduction | 金彩汇<0.05% (ISO 13803) |
金彩汇Wood grain enhancement | 金彩汇AI-driven flow optimization |
金彩汇UV stability | QUV 1000h ΔYI<1.0 (ASTM D4587) |
Automotive & Industrial
Conductive grounding (<10⁴ Ω) for static-sensitive varnishes
ATEX Zone 1 certification for solvent-based formulations
MIL-PRF-85285D compliance for aerospace coatings
Food-Grade Applications
Performance Data
Metric | Conventional Filler | VM-1010 | Improvement |
---|
Skinning Waste | 5-8% | <0.2% | ↓96% |
Throughput | 金彩汇15 drums/hour | 25 drums/hour | ↑67% |
VOC Emission | 金彩汇300-500 ppm | <5 ppm | ↓98% |
Color Consistency | ΔE>1.0 | ΔE<0.4 | ↑150% |
Smart Control Ecosystem
12" HMI with VarnishOS™
AI-Driven Protection:
Certifications
► ATEX 2014/34/EU (Zone 1)
► FDA 21 CFR 175.300
► ISO 4618 Color Standards
► EHEDG Doc. 10 (Food Grade)
► MIL-PRF-85285D (Aerospace)
Operational Workflow
1. Drum positioning → 2. Vacuum degassing (-0.9 bar) →
3. N₂/Argon inerting (O₂<0.3%) → 4. Heated mass flow filling →
5. Ultrasonic anti-skinning → 6. Laser fill height verification
Cycle Time: 2.4 minutes/drum
APPLICABLE BARREL TYPE

COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Company Certificate

Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

This is a partial 

service for us
in China.
Over 30 years of experience, every time we produce in
金彩汇Shanghai, our friends can visit our factory at any time.
Brand components
金彩汇We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Our service
Complete solution provided
金彩汇Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
金彩汇Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
金彩汇Skype: fayfaywang1027
金彩汇QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
http://glzon.en.alibaba.com/
金彩汇cel: +0086 18016442021