Automatic Inks Can Filling Line
金彩汇Precision ink can filling: 60 cans/hour, ±0.2% accuracy. ATEX Zone 1, Pantone® color validation & VOC control. FDA compliant.
- Brand: glzon
- Model: GZM
金彩汇Precision ink can filling: 60 cans/hour, ±0.2% accuracy. ATEX Zone 1, Pantone® color validation & VOC control. FDA compliant.
The combination between FLASH filling lines, PH Presses and Dosing units, allows creating filling lines specially focused to off-set inks and other high viscosity products filling.
With automatic cans dispenser, feeding table, lid dispenser, as well as, different dosing systems, as per product viscosity and rheology.
Precision Meets Color Integrity
Core Innovation金彩汇: Nano-Dosing & Explosion Safety
Shanghai Guangzhi IJF-3000 achieves ±0.2% gravimetric accuracy at 60 cans/hour for solvent/UV/water-based inks – featuring ATEX Zone 1 certification, Pantone®-validated color consistency, and zero cross-contamination金彩汇. Engineered to eliminate VOC emissions, static ignition risks, and batch variations in packaging, printing, and industrial ink operations.
Risk | Technology | Certification |
---|---|---|
Solvent Ignition | 金彩汇N₂ inerting (O₂<0.5%) | ATEX II 2G Ex db IIC T4 |
Static Discharge | Ionized air curtain (<10⁶ Ω) | IEC 60079-32-1 |
VOC Emission | 金彩汇Carbon adsorption >99.8% | 金彩汇EPA Method 21 compliant |
Color Contamination | Self-flushing nozzles | Pantone® QC certified |
图片代码graph TB A[Can Loading] --> B[Vacuum Deaeration]B --> C[Peltier Temp Control]C --> D[Coriolis Mass Dosing]D --> E[±0.2% Accuracy]Can LoadingVacuum DeaerationPeltier Temp ControlCoriolis Mass Dosing±0.2% Accuracy
Critical Parameters:
Viscosity Control:
Ink Type | Temp Control | Accuracy Impact |
---|---|---|
Solvent-based | ±0.5°C | ±0.15% |
UV-curable | ±0.3°C | ±0.08% |
Dead Volume Elimination:
Telescopic nozzles with 0.05ml residual
Model | IJF-3100 (Standard) | IJF-3200X (ATEX) | IJF-3300P (Pantone®) |
---|---|---|---|
Capacity | 金彩汇1-20kg (±0.2%) | 1-15kg (±0.3%) | 0.5-10kg (±0.15%) |
Throughput | 60 cans/hour | 50 cans/hour | 45 cans/hour |
Viscosity Range | 金彩汇50-50,000 cP | 金彩汇100-30,000 cP | 金彩汇50-20,000 cP |
Dosing Technology | 金彩汇Coriolis mass flow | Same | 金彩汇Micro piston + Coriolis |
Material Contact | 316L SS + PFA | 金彩汇Hastelloy C22 | 316L EP + PEEK |
Power | 380V/50Hz, 5.5kW | 24VDC Ex ia | 金彩汇380V/50Hz, 4.2kW |
N₂ Consumption | 30 L/min | 35 L/min | 25 L/min |
Color Change Time | <30 sec | <45 sec | <20 sec |
Footprint (L×W×H) | 金彩汇3200×1800×2200mm | 3500×1900×2400mm | 金彩汇3000×1700×2100mm |
Flexographic Printing
Metamerism control (ΔE<0.5 under D65)
Quick-change for Pantone® spot colors
Viscosity stability ±1%
Packaging Inks
FDA 21 CFR 175.300 compliance
金彩汇Migration testing option
Allergen-free cleaning protocol
Industrial Marking
High-pigment loading (up to 40%)
金彩汇Anti-settling pulsed agitation
ATEX Zone 1 certification
Security Inks
金彩汇RFID-tagged batch tracking
金彩汇Access-controlled formulation
Tamper-proof data logs
Pantone® Validated Workflow:
图片代码flowchart LRA[Formulation Scan] --> B{ΔE>0.8?} B -->|Yes| C[Auto Viscosity Adjustment]B -->|No| D[Precision Dosing]D --> E[Spectrophotometer QC]YesNoFormulation ScanΔE>0.8?Auto Viscosity AdjustmentPrecision DosingSpectrophotometer QC
Key Features:
Real-Time Color Metrics:
Parameter | Control Range |
---|---|
Lab* values | ΔE<0.8 (ISO 13655) |
Opacity | ±0.5% |
Contamination Prevention:
3-step solvent flush between colors
金彩汇Waste <5ml per change
Global Printing Group Case:
Challenge:
金彩汇▶ 12% color deviation between batches
▶ $380k/year rework costs
IJF-3300P Solution:
金彩汇▶ Pantone®-integrated dosing
▶ In-line spectrophotometer
Results:
▶ ΔE<0.5 consistency
▶ Zero batch rejection in 6 months
▶ ROI: 8 months
Global Compliance:
ATEX 2014/34/EU (Zone 1)
FDA 21 CFR 175.300
Pantone® Manufacturing Partner
ISO 2846-1 Color Standard
Advanced Modules:
Module | Function |
---|---|
Inline Grind Gauge | 金彩汇Particle size monitoring (0.5-50μm) |
UV Intensity Control | 金彩汇Pre-cure viscosity stabilization |
AR Color Matching | 金彩汇HoloLens-assisted formulation |
Blockchain Tracking | Secure batch genealogy |
24/7 Color Guarantee:
金彩汇Remote calibration via IIoT
Critical Spares ≤48h:
Component | Delivery |
---|---|
金彩汇Dosing sensors | Global 48h |
Color validation kit | 金彩汇24h (major cities) |
Performance Warranty:
Parameter | Guarantee |
---|---|
Color consistency | ΔE<0.8 for 5 years |
Dosing accuracy | ±0.2% for 1M cycles |