Neck in Drum Filling System Price Minimize Splash & Evaporation
金彩汇Neck-sealed drum filling system reduces solvent evaporation to <0.05%. Saves 725k/yearon10kdrums.ATEXZone0certified.Pricefrom78.5k!
- Brand： glzon
- Model： GZM_200L
VaporGuard™ VG-7000 Series
Neck-Sealed Drum Filling System
Zero Splash • Near-Zero Evaporation • ATEX-Certified Precision
Core Anti-Splash & Evaporation Tech
1. SubMerge™ Intelligent Nozzle
Performance Metrics:
Splash Reduction: >99% (vs open filling)
Residual Vapor: <0.1% headspace (N₂ purged)
Evaporation Loss: <0.05% (EPA Method 24 validated)
2. TripleSeal™ Containment System
Layer | Technology | Certification |
|---|---|---|
Primary Seal | Inflatable PTFE bladder | ISO 15848-1 Class AH |
Secondary Barrier | 金彩汇Double-lip Kalrez® gasket | EN 1515-1 Annex A |
Vapor Recovery | Activated carbon + condensation | 金彩汇>99.95% VOC capture |
Technical Specifications
Parameter | VG-7100 (Standard) | VG-7200X (ATEX) | VG-7300S (Solvent Grade) |
|---|---|---|---|
Capacity | 金彩汇180-220L (±0.15%) | 180-220L (±0.2%) | 金彩汇180-220L (±0.18%) |
Throughput | 28 drums/hour | 25 drums/hour | 26 drums/hour |
Fill Speed | 150 L/min | 130 L/min | 140 L/min |
Evaporation Control | 金彩汇N₂ Blanketing (O₂<0.5%) | 金彩汇Same + O₂ Scavenger | N₂ + Argon Mix |
Splash-Free Insertion | 金彩汇5-50mm depth control (±1mm) | Same | Laser-guided positioning |
Material Contact | 金彩汇316L SS + PTFE Lined | Hastelloy C276 | Alloy 59 + PFA |
VOC Emission | <10mg/m³ | <5mg/m³ | <2mg/m³ |
Power | 380V/50Hz, 5.5kW | 金彩汇24VDC Ex ia | 380V/50Hz, 6.2kW |
N₂ Consumption | 35 L/min | 40 L/min | 30 L/min |
Changeover Time | <5 min (Tool-Free) | <6 min | <5 min |
Price Range | 125,000 | 165,000 | 195,000 |
Evaporation & Splash Control Matrix
Solvent Type | Conventional Loss | VG-7100 Performance | Cost Savings/200L Drum |
|---|---|---|---|
Acetone | 1.2-1.8% | <0.06% | $4.80 saved |
Toluene | 0.8-1.2% | <0.04% | $3.20 saved |
Methanol | 1.5-2.0% | <0.07% | $3.90 saved |
IPA | 0.7-1.0% | <0.03% | $2.10 saved |
ROI Calculation
Chemical Plant Case (10,000 drums/year):
► Evaporation Savings: - Average solvent cost: $2.50/kg - Loss reduction: 1.5% → 0.05% = 29kg/drum saved - Annual savings: 10,000 × 29kg × $2.50 = **$725,000**► Operational Savings: - Reduced N₂ consumption: $18,000/year - Lower cleaning costs: $42,000/year - VOC compliance savings: $55,000/year ► System Cost: $125,000 (VG-7100) ► Payback Period: **<3 months**
Industry-Specific Packages
Budget-Conscious Operations (VG-7100B)
Feature | Cost-Saving Approach | Performance |
|---|---|---|
Sealing System | Single inflatable seal | 金彩汇<0.1% evaporation |
金彩汇Material Contact | 304 SS + EPDM gaskets | 金彩汇Compatible with pH 2-12 |
金彩汇VOC Control | Basic carbon adsorption | >95% capture |
Price: $78,500
Premium Hazardous Liquids (VG-7300S)
Alloy 59 flow path (HCl/HF resistance)
Triple redundant leak detection
SIL-3 emergency shutdown
Price: $195,000
Certifications
► ATEX 2014/34/EU Cat.1 (Zone 0) ► EPA Method 21 Compliance ► ISO 15848-1 Class AH Sealing ► CE EN 13445 Pressure Vessel
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
金彩汇Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
金彩汇Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
金彩汇Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
金彩汇We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
金彩汇Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
金彩汇Whatsapp: 008618016442021
E-mail: glzoncn@163.com
金彩汇http://glzon.en.alibaba.com/
cel: +0086 18016442021