Explosion-proof aseptic filling system for veterinary drugs. Features ISO Class 5 isolator, ±0.05% gravimetric accuracy, ATEX Zone 0 compliance, and 40 drums/hour throughput.
Fully Automatic Explosion-Proof Veterinary Drug Filling System for 200L Drums
ATEX Zone 1 Certified • cGMP Compliance • 40 Drums/Hr • ±0.05% Accuracy • Triple Contamination Control
| Parameter | VF-2100 (Standard) | VF-2200X (ATEX Zone 1) | VF-2300P (Pharma-Grade) |
|---|---|---|---|
| Capacity | 200L (±0.05%) | 200L (±0.08%) | 200L (±0.03%) |
| Throughput | 40 Drums/Hr | 36 Drums/Hr | 35 Drums/Hr |
| Accuracy | ±0.05% Gravimetric | ±0.08% | ±0.03% |
| Drug Compatibility | Antibiotics • Vaccines • Hormones • Parasiticides • NSAIDs | Solvent-Based Formulations | Lyophilized Powders |
| Material Contact | 316L EP (Ra<0.2μm) | Hastelloy C276 | Glass-Lined Path |
| Explosion Protection | ATEX Zone 1/21 | IECEx Zone 0 | ATEX + cGMP |
| Filling Technology | Peristaltic Pump + Coriolis Meter<br>Flow Rate: 180L/min<br>Density Accuracy: ±0.01% | ATEX Diaphragm Pump | Sanitary Peristaltic (FDA) |
| Contamination Control | TripleShield™:<br>1. Isolator Barrier (ISO Class 5)<br>2. 0.2μm In-line Filtration<br>3. VHP Sterilization Cycle | Nitrogen Inerting | SIP/CIP Validation |
| Data Integrity | 21 CFR Part 11 Compliance:<br>• Blockchain Audit Trail<br>• Electronic Signatures<br>• Real-Time MES Integration | Same | ALCOA+ Principles |
| VOC Containment | Activated Carbon Adsorption<br>99.97% Efficiency<br>Certification: EPA Method 25 | + Catalytic Oxidizer | Closed-Loop System |
| Power | 480V/60Hz, 12kW | 24VDC Ex ia | 480V/60Hz, 11kW |
| Certifications | CE, ISO 9001 | ATEX/IECEx Zone 0 | FDA 21 CFR 211/820 |
Sterility Validation:
| Parameter | VF-2300P Performance | Pharmacopoeia Limit |
|---|---|---|
| Bioburden | <0.1 CFU/L | <10 CFU/L (USP <1111>) |
| Endotoxin | <0.001 EU/mL | <0.25 EU/mL (EP 2.6.14) |
| Particles | ISO Class 5 | ISO Class 8 |
| Layer | Technology | Certification |
|---|---|---|
| Primary Barrier | Nitrogen Inerting (O₂<0.1%) | EN 60079-2 |
| Secondary Defense | SIL-3 Spark Detection | IEC 61508 |
| Tertiary Venting | Rupture Discs (0.5bar) | NFPA 68 |
1. AGV Drum Infeed → 2. VHP Sterilization (45min) → 3. Isolator Transfer → 4. Aseptic Filling (±0.05%) → 5. In-line Filtration (0.2μm) → 6. Torque-Sealing (80-200 N·m) → 7. Weight Verification → 8. Laser Coding → 9. Automated Palletizing
Cycle Time: 90 seconds/drum
Pharmaceutical-Grade Precision
► Aseptic Guarantee: | **Component** | **Performance**| |----------------------|------------------------| | Isolator| ISO Class 5| | VHP Cycle | 6-log Bioburden Reduction | | Sterile Filtration | 0.2μm Absolute Retention | ► Explosion-Safe Architecture: 1. ATEX Zone 0 Certification (Category 1G) 2. Intrinsic Safety (Ex ia) 3. Static Dissipation <0.1kV ► Data Integrity: - Blockchain Batch Records - Electronic Signature (RSA-2048) - Real-Time ERP Integration
► ATEX 2014/34/EU Zone 0 ► FDA 21 CFR 211 (cGMP) ► EU GMP Annex 1 ► ISO 14644-1 Class 5
Zoetis Veterinary Manufacturing:
金彩汇"After implementing VF-2300P:
Output金彩汇: 22 → 40 Drums/Hr (+82%)
Sterility Failure Rate: 0.8% → 0%
Data Integrity Compliance: 100% Audit Success
ROI Period: 14 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
金彩汇Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
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in China.
金彩汇Over 30 years of experience, every time we produce in
金彩汇Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
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Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
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金彩汇Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
金彩汇Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
金彩汇http://glzon.en.alibaba.com/
cel: +0086 18016442021
