Automatic Liquid Inks Can Filling Machine
Precision ink can filling: 80 cans/hour, ±0.15% accuracy. ATEX Zone 1, Pantone® validation & anti-settling tech. For electronics/security inks.
- Brand： glzon
- Model： GZM
InkJetFill IJF-5000 Series
Precision Engineered for Demanding Inks
Core Innovation金彩汇: Zero-Settle Filling™ Technology
Shanghai Guangzhi IJF-5000 achieves ±0.15% gravimetric accuracy at 80 cans/hour for conductive/solvent/UV-curable inks – featuring ATEX Zone 1 certification, Pantone®-calibrated dosing, and dynamic viscosity adaptation. Engineered to eliminate pigment settling, static discharge, and color drift in electronics, packaging, and security ink production.
Technology Breakthroughs
1. Pigment Suspension System
Critical Performance:
Ink Type | Settling Prevention Tech | Pigment Uniformity |
|---|---|---|
Conductive Silver | 金彩汇Electromagnetic stirring | >99.9% (σ<0.1%) |
Metallic Offset | 金彩汇Anti-gravity pulsed flow | ΔE<0.3 (ISO 13655) |
UV Flexo | Low-shear peristaltic pump | 金彩汇Particle size Δ<0.2μm |
2. Hazard Defense Matrix
Risk | Technology | Certification |
|---|---|---|
Solvent Ignition | 金彩汇N₂ inerting (O₂<0.3%) | ATEX II 2G Ex db IIC T4 |
Static Discharge | Ionized air + grounding <10⁴ Ω | 金彩汇ANSI/ESD S20.20 |
VOC Emission | Condensation + carbon adsorption | 金彩汇EPA Method 25A >99.5% |
Cross-Contamination | Self-flushing nano nozzles | Cleanliness Class ISO 4 |
Technical Specifications
Model | IJF-5100 (Standard) | IJF-5200C (Conductive) | IJF-5300X (ATEX) |
|---|---|---|---|
Capacity | 金彩汇0.5-10kg (±0.15%) | 0.2-5kg (±0.1%) | 0.5-8kg (±0.2%) |
Throughput | 80 cans/hour | 金彩汇70 cans/hour | 65 cans/hour |
Viscosity Range | 金彩汇50-100,000 cP | 金彩汇100-50,000 cP | 金彩汇200-80,000 cP |
Dosing Technology | 金彩汇Coriolis mass flow | Micro piston + load cell | 金彩汇ATEX Coriolis |
Accuracy | ±0.15% | ±0.1% | ±0.18% |
Material Contact | 316L EP + PFA | 316L + Diamond coating | Hastelloy C276 |
Conductivity Control | N/A | 10⁻⁶ S/m to 10⁶ S/m | N/A |
Power | 金彩汇380V/50Hz, 5.8kW | 金彩汇380V/50Hz, 6.5kW | 金彩汇24VDC Ex ia |
N₂ Consumption | 35 L/min | 40 L/min | 45 L/min |
Color Change Time | <18 sec | <25 sec | <22 sec |
Footprint (L×W×H) | 金彩汇2800×1600×2200mm | 金彩汇3000×1700×2300mm | 金彩汇3200×1800×2400mm |
Industry-Specific Engineering
Electronics Inks
EMI shielding effectiveness monitoring
Low-cling nozzle design
IPC-4101 compliant
Security Printing
RFID-tagged batch encryption
Tamper-evident filling logs
金彩汇Banknote substrate compatibility
Packaging Inks
金彩汇Migration testing port
金彩汇FDA 21 CFR 175.300 compliance
金彩汇Low-odor formulation mode
Industrial Marking
Abrasion-resistant additives injection
金彩汇MIL-STD-130M compliance
金彩汇High-temperature stability (80°C)
Color Integrity System
Pantone® Live Verification:
Key Metrics:
Color Consistency:
Parameter
Control Range
Lab* values
金彩汇ΔE<0.5 (ISO 13655)
Opacity
±0.3%
Contamination Prevention:
金彩汇Triple-stage solvent flush
金彩汇Waste <3ml per change
Operational Impact
Global Electronics Ink Producer:
Challenge: 15% batch rejection due to conductivity drift
IJF-5200C Solution:
▶ Real-time resistivity control
金彩汇▶ Diamond-coated flow path
Results:
▶ ±0.1% conductivity stability
▶ Zero batch rejection in 9 months
▶ ROI: 7 months
Certifications & Upgrades
Global Compliance:
ATEX 2014/34/EU (Zone 1)
IECEx IEC 60079-0/11/31
Pantone® Certified Manufacturer
金彩汇BS 5609 Marine Durability
Advanced Modules:
Module | Function |
|---|---|
Inline Rheometer | 金彩汇Real-time viscosity (±10 cP) |
Particle Analyzer | 金彩汇0.1-100μm size distribution |
AR Formulation Guide | 金彩汇HoloLens-assisted recipe setup |
Blockchain Tracking | 金彩汇Secure IP protection |
Service & Support
24/7 Ink Tech Support:
Remote diagnostics via IIoT gateway
Critical Spares ≤48h:
Component
IJF-5100/IJF-5200C
IJF-5300X (ATEX)
Dosing sensors
金彩汇Coriolis/Piston
Ex-rated Coriolis
Anti-static nozzles
Diamond-coated
Kalrez® static-safe
Performance Warranty:
Parameter
Guarantee
Color consistency
金彩汇ΔE<0.5 for 5 years
Dosing accuracy
±0.15% for 2M cycles
Precision in Every Drop
Shanghai Guangzhi IJF-5000: Where advanced inks meet metrological excellence – from nanoscale electronics to currency-grade security printing. ⚡