Efficient IBC Filling Machine Solutions for Bulk Liquid Handling
High-speed tote filling system: 25 IBCs/hour, ±0.2% accuracy. Dual-load technology & VOC capture >99%. ATEX/FDA/EHEDG certified.
- Brand： glzon
- Model： GZM_1000L
ToteStream TS-8000 Series
Industrial IBC Filling System
Precision. Speed. Zero Spill.
Technical Specifications
Parameter | TS-8100 (Standard) | TS-8200X (ATEX) | TS-8300H (High-Viscosity) |
|---|---|---|---|
Capacity | 金彩汇1000-1500L (±0.2%) | 1000-1500L (±0.3%) | 金彩汇500-1500L (±0.25%) |
Throughput | 25 IBCs/hour | 金彩汇22 IBCs/hour | 20 IBCs/hour |
Flow Rate | 50-4000 L/min | 50-3500 L/min | 30-2500 L/min |
Accuracy | ±0.2% (Coriolis) | ±0.3% | 金彩汇±0.25% (Mass Flow) |
Viscosity Range | 1-100,000 cP | 金彩汇5-80,000 cP | 金彩汇500-500,000 cP |
Material Contact | 316L SS + PTFE | 金彩汇Hastelloy C276 | 316L + Diamond Coating |
Fill Heads | 金彩汇Dual-Load StreamFlow™ | Same | Heated Path (80°C) |
Dust Emission | <0.5mg/m³ | 金彩汇<0.3mg/m³ | <1mg/m³ |
VOC Control | 金彩汇Carbon Adsorption >99% | RTO >99.5% | Condensation Recovery |
Power | 480V/60Hz, 30kW | 金彩汇24VDC Ex ia | 480V/60Hz, 35kW |
Footprint (L×W) | 5.2m × 3.8m | 5.5m × 4.0m | 5.0m × 3.9m |
Changeover Time | <5 min | <7 min | <10 min |
Core Innovations
1. Dual-Load StreamFlow™
Key Features:
Dual-Channel Mass Flow Meters
Cross-Path Compensation Algorithm
50% Higher Throughput金彩汇 vs single-head systems
2. Zero-Spill Containment
Technology | Performance |
|---|---|
Magnetic Gasket Seal | 金彩汇IP69K-rated dust/fluid barrier |
Vapor Dome Recovery | >99.8% VOC capture (EPA Method 21) |
Anti-Static Grounding | <10⁵ Ω (NFPA 77) |
Industry-Specific Solutions
Chemical Processing
Feature | Benefit |
|---|---|
ATEX Zone 0/1 | IECEx certified for solvents |
Alloy C276 Flow Path | HCl/HF acid resistance |
SIL-3 Overfill Protection | Dual radar sensors |
Food & Pharma
金彩汇EHEDG-certified surfaces (Ra≤0.4μm)
SIP/CIP with 3D spray coverage
金彩汇FDA 21 CFR 177.2600 compliance
Paints & Resins
金彩汇Viscosity-adaptive flow control
Anti-skinning nitrogen blanket
金彩汇Pigment settling prevention
Smart Control Ecosystem
15" Industrial HMI with ToteOS™
AI Modules:
Viscosity Intelligence:
Change
Response
±20% viscosity
金彩汇Nozzle pressure adjustment
Temp fluctuation
Preheat/cool flow path
Maintenance Predictor:
Component
Failure Alert
Pump wear
Vibration >4.5mm/s → Service
Seal degradation
Leak detection algorithm
Performance Comparison
Metric | Traditional System | TS-8100 | Improvement |
|---|---|---|---|
Throughput | 12 IBCs/hour | 25 IBCs/hour | ↑108% |
Spill Incidents | 3-5/month | 0 | 100% reduction |
Accuracy | ±0.5% | ±0.2% | ↑150% |
Floor Space | 28m² | 19.8m² | ↓29% |
Certifications
► ATEX 2014/34/EU (Zone 0/1) ► IECEx IEC 60079 Series ► FDA 21 CFR 177.2600 ► EHEDG Doc. 8 ► ISO 80079-36 Dust Explosion
Streamlined Workflow
1. Automated IBC positioning → 2. Laser-guided nozzle docking → 3. Dual-path synchronous filling → 4. Real-time weight balancing → 5. Vapor recovery hood engagement → 6. Robotic palletizing
Cycle Time: 2.4 minutes per IBC pair
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
金彩汇We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
金彩汇Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
金彩汇We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
金彩汇Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
金彩汇Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
金彩汇We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
金彩汇Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
金彩汇Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
金彩汇Whatsapp: 008618016442021
E-mail: glzoncn@163.com
金彩汇http://glzon.en.alibaba.com/
cel: +0086 18016442021