Fully Auto Glues Tin Can Filling Machine
金彩汇Automatic glue can filler: 120 cans/hour, ±0.3% accuracy. Patented anti-stringing tech & N₂ inerting. ATEX/FDA/IPC certified for electronics/medical.
- Brand: glzon
- Model: GZM
金彩汇Automatic glue can filler: 120 cans/hour, ±0.3% accuracy. Patented anti-stringing tech & N₂ inerting. ATEX/FDA/IPC certified for electronics/medical.
Precision Sealed. Zero Waste.
Core Innovation金彩汇: Anti-Stringing AeroShield™ Technology
Shanghai Guangzhi GS-7000 achieves ±0.3% gravimetric accuracy at 120 cans/hour for cyanoacrylate, epoxy, silicone (100-500,000 cP) – featuring nitrogen inerting (O₂<0.5%), zero-residual nozzles, and self-learning viscosity adaptation. Engineered to eliminate stringing, skinning, and moisture contamination in automotive, electronics, and medical adhesive packaging.
Critical Performance:
Parameter | Industry Standard | GS-7000 Performance |
---|---|---|
Stringing Length | 3-8mm | <0.5mm |
Residual Adhesive | 0.1-0.3g | <0.01g |
Skinning Prevention | 5-10% waste | <0.5% |
Adhesive Type | Technology | Protection Level |
---|---|---|
CA (Super Glue) | 金彩汇Peltier-cooled path (5-10°C) | Humidity control <30% RH |
Two-Part Epoxy | 金彩汇Dual-cartridge static mixer | Mix ratio accuracy ±0.3% |
UV-Curable | 金彩汇Amber UV-blocking enclosure | 金彩汇Pre-cure prevention <0.1% |
MS Polymer | 金彩汇Heated path (40°C±1°C) | 金彩汇Viscosity stability ±2% |
Model | GS-7100 (Standard) | GS-7200M (Medical) | GS-7300X (ATEX) |
---|---|---|---|
Capacity | 50ml-1L (±0.3%) | 10-500ml (±0.2%) | 50ml-800ml (±0.4%) |
Throughput | 金彩汇120 cans/hour | 金彩汇100 cans/hour | 90 cans/hour |
Viscosity Range | 金彩汇100-500,000 cP | 50-300,000 cP | 200-400,000 cP |
Dosing Technology | Servo piston + Coriolis | 金彩汇Precision syringe | ATEX diaphragm pump |
Material Contact | 316L SS + PTFE | 金彩汇USP Class VI PEEK | 316L + Kalrez® |
Power | 金彩汇380V/50Hz, 5.5kW | 金彩汇380V/50Hz, 4.8kW | 金彩汇24VDC Ex ia |
N₂ Consumption | 25 L/min | 20 L/min | 30 L/min |
Cure Delay System | <0.8s nozzle retract | <0.5s | <1.0s |
Clean Time | <10s (solvent flush) | 金彩汇<15s (CIP/SIP) | <20s |
Footprint (L×W×H) | 1800×1200×2200mm | 金彩汇2000×1300×2300mm | 金彩汇2200×1400×2400mm |
Electronics Assembly
金彩汇Conductive adhesive filling (Ag/Cu)
Underfill void control <0.05%
IPC-A-610 Class 3 compliance
Medical Device Bonding
Feature | Certification |
---|---|
ISO 13485 | Full traceability |
Biocompatibility | 金彩汇ISO 10993-5 compliant path |
Sterile packaging | Gamma-resistant disposable kits |
Automotive Sealing
Flock adhesive precision dosing
金彩汇Anti-sag formulation control
金彩汇IATF 16949 data integrity
Aerospace Adhesives
MIL-STD-882 outgassing control
金彩汇Cryogenic filling (-55°C)
Conformal coating compatibility
10" HMI with Adhesive AI
AI Modules:
Stringing Prediction:
Parameter | Preventive Action |
---|---|
金彩汇Adhesion >50 mN/m | 金彩汇Air knife pressure +20% |
Moisture >60% RH | 金彩汇N₂ flow increase 30% |
Predictive Maintenance:
Component | Failure Alert |
---|---|
金彩汇Piston seals | Friction >5N → Replace |
Solenoid valves | 金彩汇Response delay >0.1s |
Electronics Contract Manufacturer:
Challenge:
▶ 15% CA glue waste from stringing/skinning
金彩汇▶ $220k/year material loss
GS-7100 Solution:
金彩汇▶ AeroShield™ + Peltier cooling
Results:
▶ Stringing eliminated
▶ Waste reduced to 0.8%
▶ ROI: 7 months
Global Compliance:
ATEX 2014/34/EU (GS-7300X)
FDA 21 CFR 175.105
金彩汇IPC-A-610 Class 3
ISO 10993-5 (Medical)
Advanced Modules:
Module | Function |
---|---|
Inline Void Detector | X-ray bubble inspection (≤50μm) |
UV Cure Monitor | 金彩汇Real-time gelation analytics |
AR Glue Inspector | HoloLens-assisted seam analysis |
Carbon Tracker | 金彩汇g CO₂ per gram filled |
24/7 Bonding Guardians:
Remote diagnostics via IIoT gateway
Critical Spares ≤48h:
Component | GS-7100/7200M | GS-7300X (ATEX) |
---|---|---|
Anti-string nozzles | 金彩汇Nano-coated PTFE | Ex-rated Kalrez® |
Piston assemblies | 金彩汇Ceramic-coated | ATEX-compliant |
Performance Warranty:
Parameter | Guarantee |
---|---|
金彩汇Stringing control | <0.5mm for 5 years |
Dosing accuracy | ±0.3% for 2M cycles |
Precision in Every Bond
Shanghai Guangzhi GS-7000: Where adhesive science meets robotic perfection – filling tin cans with surgical precision for critical industrial applications.