Fully Automatic Pail Filling Machine High-Speed & Precision!
金彩汇Fully automatic pail filler: 50 pails/hour, ±0.15% accuracy. ATEX/FDA certified. Robotic handling & zero drips. Ideal for chemicals/paints/food.
- Brand： glzon
- Model： GZM_30L
PailJet Pro PJ-7000 Series
Fully Automatic High-Speed Pail Filling Machine
Precision at Production Speed. Zero Compromise.
Technical Specifications
Parameter | PJ-7100 (Standard) | PJ-7200X (ATEX) | PJ-7300C (Color Critical) |
|---|---|---|---|
Capacity | 1-20L (±0.15%) | 金彩汇1-20L (±0.2%) | 1-20L (±0.1%) |
Throughput | 50 pails/hour | 金彩汇45 pails/hour | 金彩汇48 pails/hour |
Accuracy | 金彩汇±0.15% mass flow | ±0.2% | ±0.1% |
Viscosity Range | 10-100,000 cP | 20-80,000 cP | 5-50,000 cP |
Cycle Time | 72 sec/pail | 金彩汇80 sec/pail | 75 sec/pail |
Material Contact | 金彩汇316L SS + PTFE | 金彩汇Hastelloy C276 | 金彩汇316L EP + Diamond Coat |
Filling Technology | Servo-Coriolis | ATEX Diaphragm Pump | 金彩汇Gravimetric Load Cells |
Nozzle System | 金彩汇Retractable Anti-Drip | Ex-rated Dripless | Pulsed Air Knife Cutoff |
Power | 480V/60Hz, 8.5kW | 金彩汇24VDC Ex ia | 480V/60Hz, 7.8kW |
Air Consumption | 110 L/min @ 0.6MPa | 100 L/min | 95 L/min |
Changeover Time | 金彩汇<90s (Tool-Free) | <120s | <100s |
Clean Time | CIP: 5 min | 金彩汇Solvent Wash: 8 min | SIP: 12 min @ 121°C |
Breakthrough Performance
Speed-Precision Synergy
1. Robotic Pail Handling (0.5s) → 2. Laser Bung Alignment (±0.3mm) → 3. Nitrogen Purging (O₂<0.3%) → 4. Mass Flow Filling (±0.15%) → 5. Auto Lid Torquing (15-30 N·m) → 6. Vision Inspection (360° defect scan)
Cycle Efficiency: 72 seconds/pail
Core Innovations
1. VelocityFlow™ Dual-Pump System
Parallel Filling Architecture:
金彩汇Dual Coriolis meters synchronize flows
50 pails/hour at ±0.15% accuracy
Zero-Transition Technology:
Continuous conveyor motion (no start/stop)
22% faster than indexed systems
2. PrecisionGuard™ Control
Feature | Technology | Performance |
|---|---|---|
Viscosity Shift Compensation | Real-time temp control (±0.5°C) | Accuracy drift <0.05% |
Foam Prevention | 金彩汇Vacuum-assisted filling | 金彩汇95% foam reduction |
Drip-Free Retraction | Piezoelectric valve + air knife | 金彩汇Residual ≤0.05ml |
Container Tolerance | Auto-height adjustment (±15mm) | Seals perfectly on dented pails |
Industry-Specific Engineering
Chemicals & Solvents
金彩汇ATEX Zone 1 certification (PJ-7200X)
金彩汇VOC recovery >99.5% (carbon adsorption)
Static control <10⁶ Ω (NFPA 77)
Paints & Coatings
Solution | Benefit |
|---|---|
金彩汇Anti-skinning N₂ blanket | Zero surface film formation |
金彩汇Metallic flake control | Low-shear pump + pulsed flow |
金彩汇Color consistency | 金彩汇ΔE<0.4 (in-line spectrophotometer) |
Food & Pharma
EHEDG-certified cleanability
SIP/CIP validation protocols
金彩汇USDA 3-A compliant materials
Smart Control Ecosystem
12" HMI with ProductionOS™
AI-Driven Optimization:
Anomaly Detection:
Parameter
Corrective Action
Fill weight ±0.5%
Auto-calibration in 3s
Viscosity Δ>10%
金彩汇Temp adjustment + flow compensation
Energy Recovery: Regenerative drives capture 30% braking energy
Performance Comparison
Metric | Semi-Automatic | PJ-7100 | Improvement |
|---|---|---|---|
Output | 18 pails/hour | 50 pails/hour | ↑178% |
Product Loss | 2.5% | <0.1% | ↓96% |
Labor Cost | 金彩汇3 operators | 0.5 FTE | ↓83% |
Changeover Loss | 25 min | <90s | ↓94% |
Certifications
► ATEX 2014/34/EU (Zone 1) ► FDA 21 CFR 177.2600 ► CE EN 415-6 ► ISO 9001:2015 ► EHEDG Doc. 10
Operational Workflow
AGV Pallet Loading → Robotic De-lidding → N₂ Purging (O₂<0.3%) → Precision Filling → Auto Torque Sealing → Vision Inspection → Palletizing & Coding
Total Process Time金彩汇: 72 seconds/pail
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
金彩汇Over 30 years of experience, every time we produce in
金彩汇Shanghai, our friends can visit our factory at any time.
Brand components
金彩汇We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
金彩汇We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
金彩汇Skype: fayfaywang1027
金彩汇QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
金彩汇http://glzon.en.alibaba.com/
cel: +0086 18016442021