Incline Bag Flattener Conveyors

Product Essence: Precision Bag Conditioning

Shanghai Guangzhi Automation’s Incline Bag Flattener Conveyors transform irregularly filled sacks into uniform blocks – critical for automated palletizing. Engineered for 10-50kg cement, grain, and chemical bags, this system achieves 30 bags/minute with adjustable 30-45° incline, PLC-controlled compression, and ATEX-compliant dust containment.

Core Engineering Innovations

1. Intelligent Flattening Technology

• Dynamic Pressure Control: Servo-driven compression plates adapt force (50-500N) based on bag fill level

• Bag Positioning AI: Photoelectric sensors detect bag orientation for optimal squaring

• Variable Incline: Hydraulic angle adjustment (30°-45°) for different material flow characteristics

2. Industrial-Grade Construction

• Impact Zones: Hardox 450 wear plates at compression points (6x lifespan vs mild steel)

• Dust Containment:

• 金彩汇Enclosed side skirts with silicone seals

• Negative-pressure suction ports (ISO 14644 Class 8)

• Corrosion Defense: Epoxy-coated carbon steel frame + 304SS contact surfaces

3. Seamless Line Integration

• Plug-and-Play PLC金彩汇: Modbus TCP/Ethernet IP connectivity

• Auto-Speed Sync: Matches upstream filling line (10-30 m/min)

• Zero Gap Transfer: Interlocked rollers prevent bag jams

Technical Specifications

Throughput: 30 bags/minute (50kg cement bags)
Bag Compatibility:

• Materials: PP woven, paper, jute

• Dimensions: L: 500-800mm × W: 300-500mm
  Power: 380V/50Hz, 3.7kW
  Conveyor Width: 650mm (standard) / 800mm (wide)
  Incline Range: 30°-45° (hydraulic adjustment)
  Dust Emission: ≤3mg/m³ (ISO 8573-1)
  Footprint金彩汇: 3500×900×2200mm (L×W×H at 45°)

Industry-Specific Solutions

Cement Plants

• Vibration Dampeners: Prevent material settling during flattening

• Abrasion Kits: Tungsten-carbide roller coatings

Grain & Feed Mills

• Anti-static brushes (surface resistance <10⁹ Ω)

• 金彩汇Food-grade UHMWPE guide rails

Chemical Sector

• ATEX Zone 21 option (Ex d IIC T4)

• 金彩汇Acid-resistant polyurethane seals

Operational Intelligence

• 10" HMI Touchscreen:

• 金彩汇Pressure profile presets for 20+ materials

• Real-time bag count/error logs

• Predictive Maintenance:

• 金彩汇Bearing temperature monitoring

• Belt tension auto-alert

• Safety Ecosystem:

• Emergency stop cords (every 1.5m)

• 金彩汇Guard interlocks

Case Study: Indonesian Cement Plant

Challenge:

• 25% palletizing errors due to irregular bag shapes

• Dust emissions exceeding 15mg/m³
  Solution:

• Incline Flattener with AI compression + HEPA filtration
  Results:
  ▶ 99.2% palletizing success rate
  ▶ Dust levels at 2.1mg/m³
  ▶ ROI in 8 months

Global Compliance & Support

Certifications:

• 金彩汇CE Machinery Directive 2006/42/EC

• ISO 9001:2015 Quality Management

• 金彩汇ATEX 2014/34/EU (Option)

Value Engineering:

• 30% Energy Savings: Regenerative drives capture braking energy

• Modular Upgrades:

• In-line checkweigher (±0.1kg)

• RFID tag scanning

• Automatic bag turner

Worldwide Support:

• 24/7 remote diagnostics via IIoT gateway

• Critical Spares Dispatch: ≤72h global delivery

• 金彩汇Hardox wear plates

• Servo compression modules

• 金彩汇Dust filter cartridges

• AR Maintenance Guides金彩汇: Step-by-step overlay instructions

APPLICABLE BARREL TYPE

COMPANY PROFILE

金彩汇Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

金彩汇We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Company Certificate

Our office and workshop

金彩汇Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

This is a partial 

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.

Brand components

金彩汇We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Our service

Complete solution provided

金彩汇Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.

Duty after death

金彩汇Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.

Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.

Successful collaboration

金彩汇Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

金彩汇Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

CONTACT US

金彩汇Skype: fayfaywang1027

金彩汇QQ: 429682794

Whatsapp: 008618016442021

金彩汇E-mail: glzoncn@163.com

http://glzon.en.alibaba.com/

金彩汇cel: +0086 18016442021